ELEVATE S40 2.4i FWD Sport Exhaust System

The ELEVATE Volvo S40N 2.4i Sport Exhaust System has been completely designed in-house to absolutely maximize flow, increasing torque and horsepower throughout the power band. Dyno proven gains show +11hp and +10lbft of torque (both measured at the wheels) are accompanied by a great sound with just the right amount of exhaust snarl under acceleration. Creating a true catalytic converter-back system of 3" (76mm) diameter fully mandrel bent tubing is the only way to accomplish significant gains. Diameter is increased 26% over the factory system, yet weight is decreased over 8 lbs (3.6kg). A mere muffler replacement simply isn't the way to make power. We designed our muffler from the inside out specifically for the Volvo S40N taking into account engine displacement, flow characteristics, power levels, and sound attenuation to create a system with optimum power gains without excessive sound or droning in the interior while at cruising speeds. This simply cannot be accomplished using "off the shelf" components like most “tuners” use.
 
Constructed entirely of T304 stainless steel for long lasting performance with thick flanges to eliminate exhaust leaks.  All tubing features a semi-polished finish while the resonator, muffler and dual tips have a fully polished finish for amazing looks. The system requires building a short extension to mate with the factory catalytic converter.  This extension is easily built by any exhaust shop.  Because the 2.4i does not have dual exhaust tips showing under the rear bumper, you must use either a rear lower bumper section from a T5 model or the ELEVATE Rear Diffuser.